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How the Boeing Dreamliner crash investigation is unfolding


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Reuters FILE PHOTO: The Air India Boeing 787 Dreamliner plane that crashed in Ahmedabad on June 12, 2025, flies over Melbourne, Australia, on December 29, 2024, in this handout picture. RYAN ZHANG/via REUTERS/File PhotoReuters

The Air India Boeing 787, that crashed in Ahmedabad final week, seen right here over Melbourne in December

Lower than 40 seconds.

That is how lengthy Air India Flight 171 was airborne earlier than it plunged right into a densely populated neighbourhood in Ahmedabad in one in every of India’s rarest aviation disasters in latest reminiscence.

Investigators now face the grim activity of sifting by way of the wreckage and decoding the cockpit voice and flight information recorders of the Boeing 787 Dreamliner to piece collectively what went catastrophically fallacious within the seconds after take-off. Underneath worldwide guidelines set by the UN aviation physique ICAO, a preliminary investigation report must be launched inside 30 days, with the ultimate report ideally accomplished inside 12 months.

The London Gatwick-bound plane, piloted by Captain Sumeet Sabharwal and co-pilot Clive Kundar, lifted off from the western Indian metropolis of Ahmedabad at 13:39 native time [08:09 GMT] on Thursday, with 242 individuals and almost 100 tonnes of gas on board. Inside moments, a mayday name crackled from the cockpit. It will be the final transmission. This was adopted by a lack of altitude and a crash engulfed in flames.

Captain Kishore Chinta, a former investigator with India’s Plane Accident Investigation Bureau (AAIB), calls this “the rarest of the uncommon” crashes – a managed flight into terrain simply 30 seconds after take-off. “To my data, nothing fairly like this has ever occurred,” he advised the BBC.

Did each engines fail as a result of chicken strikes or gas contamination? Had been the flaps improperly prolonged, decreasing raise on a closely loaded jet in excessive warmth? Was there a upkeep error throughout engine servicing? Or did an inadvertent crew motion reduce off gas to each engines?

Reuters Members of Indian Army's engineering arm prepare to remove the wreckage of an Air India aircraft, bound for London's Gatwick Airport, which crashed during take-off from an airport in Ahmedabad, India June 14, 2025. REUTERS/Amit DaveReuters

Indian Military engineers put together to take away wreckage of the Air India flight in Ahmedabad

Investigators might be probing all these prospects – and extra. Air crash investigations depend on triangulation and elimination – matching bodily proof from the wreckage with recorded plane efficiency information to construct a coherent image of what went fallacious.

Each scorched cable, broken turbine blade, airplane upkeep log, and alerts and sounds from the flight information and cockpit voice recorders – the so-called “black field” – might be examined. The BBC spoke to accident consultants to know how the investigation will proceed.

Critically, the primary clues on the bottom might come from the wreckage of the 2 engines, not less than three investigators mentioned.

“You’ll be able to inform from the injury whether or not the engines had been producing energy at affect – generators fracture otherwise when spinning at excessive pace,” says Peter Goelz, a former managing director of US’s Nationwide Transportation Security Board (NTSB). “That is the primary clue to what went fallacious.”

Generators are essential rotating elements that play a key position in extracting vitality to generate thrust.

“If the engines weren’t producing energy, investigators have a severe case on their fingers – and the main focus will shift sharply to the cockpit.”

What occurred within the cockpit might be revealed by the Boeing 787’s Enhanced Airborne Flight Recorders (EAFRs) – or the “black packing containers” – which, investigators say, will assist inform the story. (Indian officers say the recorders have been recovered from the crash web site.)

These gadgets seize in depth flight information and cockpit audio – from pilot radio calls to ambient cockpit sounds. Voice recordings come from particular person pilot mics, radio transmissions and an space microphone that picks up background noise within the cockpit.

Information recorders observe with excessive precision the place of drugs and flap levers, thrust settings, engine efficiency, gas stream and even hearth deal with activation.

Reuters A tail of an Air India Boeing 787 Dreamliner plane that crashed is seen stuck on a building after the incident in Ahmedabad, India, June 12, 2025. REUTERS/Amit DaveReuters

The Boeing 787 slammed right into a hostel for medical college students outdoors the airport in Ahmedabad

“If the flight information recorder exhibits the engines had been making full energy, then the eye will transfer to the flaps and slats. If they’re discovered to be prolonged as wanted, then it turns into a really tough investigation,” says Mr Goelz.

Flaps and slats improve raise at decrease speeds, serving to an plane take off and land safely by permitting it to fly slower with out stalling.

“If [the trail leads] to an issue within the flight administration management system, that may increase severe considerations – not only for Boeing, however for the complete aviation business.”

The Boeing 787’s flight administration management system is a extremely automated suite that manages navigation, efficiency and steering. It integrates information from numerous sensors to optimise the plane’s flight path and gas effectivity.

With over 1,100 Boeing 787s flying worldwide since 2011, investigators should decide whether or not this was a systemic situation that might have an effect on the worldwide fleet – or a one-off failure distinctive to this flight, consultants say. “If it factors to a system downside, then the regulatory our bodies need to make some robust selections in a short time,” says Mr Goelz.

Up to now, there isn’t a indication of fault on anybody’s half. India’s civil aviation ministry mentioned on Tuesday {that a} latest inspection of Air India’s Boeing 787 fleet – 24 of 33 plane have been checked to this point – “didn’t reveal any main security concern,” including that the planes and upkeep methods complied with current requirements.

Boeing President and CEO Kelly Ortberg mentioned on 12 June: “Boeing will defer to India’s Plane Accident Investigation Bureau (AAIB) for info on Air India Flight 171, in step with UN ICAO protocol.”

Decoding of the info on the AAIB lab in Delhi might be led by Indian investigators, with consultants from Boeing, engine-maker GE, Air India and Indian regulators. Investigators from the NTSB and UK may also be taking part.

“In my expertise, groups can normally decide what occurred pretty shortly,” Mr Goelz says. “However understanding why it occurred can take for much longer.”

The wreckage might yield different clues. “Each half – wire, nut, bolt – might be meticulously collected,” says Mr Chinta.

Usually, wreckage is moved to a close-by hangar or safe facility, laid out to determine the nostril, tail and wingtips, after which pieced collectively. On this case, relying on what the flight information and voice recorders reveal, a full reconstruction will not be crucial, investigators say.

The significance of wreckage varies by chance, say investigators. For Malaysia Airways flight MH17, shot down over japanese Ukraine in July 2014, it was essential – reconstruction of the nostril revealed clear shrapnel injury from a Russian-made missile.

Bloomberg via Getty Images Aircraft landing gear at the crash site of Air India Ltd. flight AI171 in Ahmedabad, Gujarat, India, on Thursday, June 12, 2025. An Air India Boeing 787 Dreamliner traveling from Ahmedabad to London's Gatwick airport crashed shortly after taking off, in what stands to be the most serious accident involving the US planemaker's most advanced widebody airliner. Photographer: Siddharaj Solanki/Bloomberg via Getty ImagesBloomberg through Getty Photographs

The touchdown gear of Air India 171 on the web site of the crash in Ahmedabad

Within the wreckage, investigators may also look at gas filters, traces, valves and residual gas to examine for contamination – one thing that is simple to detect or rule out, a crash investigator who most popular to stay unnamed, mentioned. Additionally, he believed that the refuelling gear used earlier than departure “has seemingly been quarantined and already inspected”.

That is not all. Investigators will collect upkeep and fault historical past data from the airline and Boeing’s ACARS (Plane Communications Addressing and Reporting system) which transmits information through radio or satellite tv for pc to each Boeing and Air India, says Mr Chinta.

They’ll evaluate all flights operated by the plane and the crew over latest months, together with the technical log of pilot-reported faults and corrective actions taken earlier than launch of plane to service.

Investigators may also look at pilot licenses, coaching data, simulator efficiency and teacher remarks – together with how pilots dealt with situations like engine failures in superior flight simulators. “I reckon Air India would have already offered these data to the investigation crew,” says Mr Chinta.

Investigators will evaluate the service historical past of all elements of the plane that had been eliminated and changed, inspecting reported defects for any recurring points – or indicators of issues that might have affected this flight.

“These investigations are terribly complicated. They take time, however there might be early indicators of what seemingly went fallacious,” says Mr Goelz.

An enormous cause is how far know-how has come. “One of many first accidents I investigated in 1994 had a flight information recorder monitoring simply 4 parameters,” he says.

“Immediately’s recorders seize a whole lot – if not 1000’s – each second. That alone has reworked the way in which we examine crashes.”

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